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Specialty Freight · Austin, TX

When UPS & FedEx Refuse Your Shipment: Austin Oversized Freight Solutions

Standard carriers have strict size and weight limits — and they enforce them. If UPS, FedEx, or USPS has rejected your shipment, Austin Crate & Freight provides the specialty freight solution you need. We handle items that standard carriers cannot, will not, or should not touch.

Why UPS, FedEx & USPS Refuse Certain Shipments

Standard parcel carriers run automated sorting facilities where packages move through conveyors, chutes, and scanners. Their systems are designed for boxes under 150 lbs with dimensions that fit on a conveyor belt. Anything outside those parameters breaks their process — which is why they charge penalty fees or refuse outright.

UPS and FedEx also carry liability limits on declared value for oversized items. If your item is too large and gets damaged, their maximum claim payout may not cover your loss. This creates a situation where even if they technically accept the shipment, the coverage gap makes it a bad financial decision.

The good news: the same items that pose problems for standard carriers are exactly what specialty freight companies handle well. Custom crating, liftgate service, freight coordination, and full-value coverage are standard features of specialty shipping — not add-ons.

Standard Carrier Size & Weight Limits (2026)

Items outside these limits are either refused outright or charged significant oversize surcharges that make standard carriers uneconomical.

UPS

Max weight150 lbs
Max length108 inches
Girth limit165 inches (length + girth)
$875+ for oversize tier 3

FedEx Ground

Max weight150 lbs
Max length119 inches
Girth limit165 inches
$930+ for unauthorized oversize

USPS

Max weight70 lbs
Max length108 inches
Girth limit130 inches
Refuse most freight-class items
Important: Carriers measure girth as the combined length + 2× width + 2× height. Many items that appear to be within size limits actually exceed the girth formula. A piece of furniture that is 72" long × 36" wide × 36" tall has a girth measurement of 72 + (2×36) + (2×36) = 216 inches — well over the 165-inch limit for UPS and FedEx.

Our Solutions for Carrier-Refused Items

When standard carriers say no, these are the services we use to get your item to its destination safely and cost-effectively.

Custom Crating at Our Austin Facility

We build a crate precisely sized for your item. Proper crating is required by LTL freight carriers and significantly reduces the risk of damage and claim denial.

LTL Freight Coordination

Less-than-truckload (LTL) freight handles items up to several thousand pounds with no girth restrictions. We select the right carrier, class, and service level for your item and budget.

Liftgate Pickup & Delivery

Freight deliveries to residential or retail addresses require a liftgate truck, which standard carriers do not provide. We coordinate liftgate service at both ends at no surprise to you.

White-Glove Inside Delivery

Beyond curbside drop-off, we can arrange inside delivery, room-of-choice placement, and packaging removal — especially valuable for furniture, equipment, and commercial fixtures.

Full-Value Insurance Coverage

Standard carriers cap declared value at $100 without purchase of additional coverage. Specialty freight allows full-value coverage matching the actual value of your item.

Same-Week Pickup in Austin

We typically offer pickup within 1–3 business days in Austin and the surrounding metro area. If your item needs to move fast, call us directly and we will prioritize your shipment.

Common Items Standard Carriers Refuse or Penalize

These are the most frequent categories we receive from customers after a carrier has rejected or significantly surcharged their shipment.

Large Furniture Sets (Sofas, Dining Tables, Bedroom Suites)
Pool Tables & Billiard Equipment
Motorcycles & Powersports Equipment
Trade Show Displays & Exhibition Booths
Industrial Machinery & Manufacturing Equipment
Large Sculpture & Fine Art Pieces
Safes, Vaults & Heavy Security Equipment
Fitness Equipment (Cages, Racks, Commercial Treadmills)
Large Appliances (Refrigerators, Commercial Ranges)
Architectural Elements (Doors, Columns, Mantels)
Oversized Electronics & Server Racks
Construction & Agricultural Equipment

What Does Specialty Freight Cost vs. Standard Carriers?

Specialty freight is more expensive than standard parcel shipping for small items — but for oversized items, the comparison is often closer than you think. Standard carriers apply oversize surcharges of $200–$900+ per shipment in addition to the base rate, which quickly closes the gap with specialty freight pricing.

More importantly: the hidden cost of a damage claim at inadequate coverage levels can dwarf any savings on the rate. A $600 sofa damaged at a carrier facility, claimed at the $100 default coverage limit, is a $500 loss that no rate discount recovers.

Our specialty freight quotes factor in proper crating, full-value coverage, liftgate service, and verified carrier handling — giving you a true apples-to-apples cost. Call us at (512) 240-9818 for a quote on your specific item and we will be straightforward about when specialty freight makes sense and when it does not.

Frequently Asked Questions

UPS told me my item is too large. What are my options?

Your best options are LTL freight (less-than-truckload) or specialty freight. LTL carriers handle palletized and crated freight up to several thousand pounds with no girth restrictions. We can crate your item at our Austin facility and coordinate the LTL shipment, typically within 1–3 business days.

FedEx charged me $800 in oversize surcharges. Is specialty freight cheaper?

Often yes. Once standard carriers apply their oversize tier 2 or tier 3 surcharges, specialty freight rates are competitive — and you get proper crating, liftgate service, and full-value coverage in the price. Call us with your item dimensions and destination for a direct comparison.

My item weighs over 150 lbs. Can you pick it up in Austin?

Yes. We handle items well over 150 lbs routinely. We have equipment for safe handling including furniture dollies, moving blankets, and liftgate trucks. There is no upper weight limit on what we can crate and coordinate for freight shipment.

How long does specialty freight take compared to FedEx Ground?

LTL freight transit times are longer than parcel — typically 3–7 business days within Texas and 5–10 days for cross-country shipments, versus 2–5 days for FedEx Ground. For time-sensitive oversized shipments, expedited freight options are available at a higher rate. We will quote both when timing matters.

Do you ship carrier-refused items from Austin to other states?

Absolutely. We ship regularly to destinations across the US. We build the crate in Austin, coordinate the carrier, and manage the freight process through to delivery. Long-distance shipments are quoted based on freight class, dimensions, and destination zip code.

All Specialty Shipping Services in Austin

Austin Crate & Freight serves the entire Austin metro — custom crating, white-glove pickup, and specialty freight for items that standard carriers cannot handle.

Carrier Refused Your Item? We Can Ship It.

Tell us what you are shipping, the dimensions, and the destination. We will figure out the right solution and give you a straightforward quote.